The goal behind cement plant maintenance is to maintain a competitive edge and retain market share. Our cement experts will check all alternatives available for modernization, but will also propose replacement should all avenues of maintenance be exhausted.

Another goal of cement plant maintenance is to optimize existing capacity, adding a few extra tons of production owing to the improved crushing of raw metal and cement production, as well as modernization of kiln pyro- processing systems where needed.

Being independent from all equipment suppliers, KPL-Eng is able to elaborate a solution consisting of equipment that is suitable for the required technical tasks and expected capacities, while at the same time, appropriate for your budget.

Ultimately, these lead to the reduction of the overall operating cost, with all environmental effects and gaseous emissions carefully considered.

At the end of the day, all the tiniest details of what we learned through the experience of doing business together, your company can readily utilize for your own expertise.

This transfer of know-how gained from a longstanding business partnership is what will help us go beyond the forecasts onto a legacy of a productive and clean community for generations to come.

That is what it means to be cement experts.

Improving the fluid flow distribution through ducts and equipment, which increases efficiency and eliminate persistent maintenance cost. Oscillatory, high turbulent flow can lead to physical vibration problems and thermal stresses in the structure. Ducts because of poor design, may suffer from low efficiency due to air recirculation, flow separation & high turbulence intensity.The recommended modifications in duct provide a significant improvement in minimizing the turbulent and flow separation regions which in turn results in reduction in pressure drop. Planned maintenance shut down have already shown excellent vane performance those were used to optimize flow through the duct.

Proper flow through an ESP is critical to optimal performance, as evidenced by many case studies. Improper flow can result in high opacity, unwanted dust buildup and erosion. Because of poor flow distribution through an ESP collector plates high velocity regions caused particle momentum to overcome electrostatic forces, resulting in suboptimal capture efficiency.

Modern cement plants have Calciner to increase the productivity of the plant. Inside Caliciner have a strong endothermic reaction known as the calcination process, and another process is the combustion of pulverized solid fuels.

By CFD analysis pulverized fuel particles injection & trajectories can be optimized because it directly affects the energy consumption.

In Kiln major problem of the erosion of the castables & Flame length propagation & Emissions from the kiln.

Mech-well provides the solution by studying the various aspects of in Kilns & Calciners

• Theoretical & excess air requirement for Complete combustion
• Injection of coal particles & trajectories
• Cause of erosion of the Castables
• Flow from the Kiln to Calciner
• Velocity propagation inside Kiln & Calciner
• effect of various Coal Blending on combustion
• Study of Particle residual time inside Calciner
• Secondary Combustion areas
• Study of pollutant emissions